The Heat Treatment Process of Fe-Ni Superalloy for Power Plant Boiler Water Wall Tube Application

Authors

  • Ayu Zahra Chandrasari Department of Mechanical Engineering, Faculty of Engineering, Widyatama University, Bandung
  • Selly Septianissa Department of Mechanical Engineering, Faculty of Engineering, Widyatama University, Bandung

DOI:

https://doi.org/10.33367/ijhass.v5i1.5349

Keywords:

Superalloy, Heat Treatment, boiler, PLTU, Precipitation Hardening

Abstract

Many applications across various industrial sectors express the need for the use of superior materials in performance because they generally involve diverse and challenging environmental conditions. These environmental conditions are often characterized by parameters such as extreme temperatures and pressures, significant temperature gradients, high external stresses, the presence of oxidizing and corrosive environmental species, and the presence of abrasive foreign particles. Some components and machines operating at high temperatures, as seen in coal gasification processes, oil processing, gas turbine engines and power generation, steam turbines, as well as metal processing industries, greatly require materials with exceptional performance. The experimental approach begins with the formation of Fe-Ni superalloy samples using a mini DC electric arc furnace. After a series of tests, the samples are then analyzed and characterized using various methods, including optical microscopy, X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), and Energy-Dispersive X-ray Spectroscopy (EDS). The results of this research are expected to provide valuable insights into the consideration of material usage in Steam Power Plants (PLTU) and similar applications.

References

Basuki, E. A. “Panduan Logam Untuk Aplikasi Temperature Tinggi Dan Penghematan Energy.” Thesis, Institut Teknologi Bandung, 2016.

Brüning, Ralf, Delilah A. Brown, Holger Bera, and Noël Jakse. “Molecular Dynamics Simulations of Amorphous Ni–P Alloy Formation by Rapid Quenching and Atomic Deposition.” Journal of Physics: Condensed Matter 32, no. 15 (January 2020): 154001. https://doi.org/10.1088/1361-648X/ab6023.

Cao, W H, J L Zhang, and C H Shek. “Effects of Electropulsing Treatment on Mechanical Properties in Ti Rich TiNi Shape Memory Alloy.” Materials Science and Technology 29, no. 9 (September 1, 2013): 1135–38. https://doi.org/10.1179/1743284713Y.0000000264.

Chen, Shenghu, Mingjiu Zhao, and Lijian Rong. “Effect of Ti Content on the Microstructure and Mechanical Properties of Electron Beam Welds in Fe–Ni Based Alloys.” Materials Science and Engineering: A 571 (June 1, 2013): 33–37. https://doi.org/10.1016/j.msea.2013.02.001.

Davis, Joseph R. Handbook of Thermal Spray Technology. United State of America: ASM International, 2004.

Donachie, Matthew J., and Stephen J. Donachie. Superalloys: A Technical Guide, 2nd Edition. United State of America: ASM International, 2002.

Goebel, J. A., F. S. Pettit, and G. W. Goward. “Mechanisms for the Hot Corrosion of Nickel-Base Alloys.” Metallurgical Transactions 4, no. 1 (January 1, 1973): 261–78. https://doi.org/10.1007/BF02649626.

Greenwood, Michael, Nikolas Provatas, and Jörg Rottler. “Free Energy Functionals for Efficient Phase Field Crystal Modeling of Structural Phase Transformations.” Physical Review Letters 105, no. 4 (July 23, 2010): 045702. https://doi.org/10.1103/PhysRevLett.105.045702.

Guo, Xiaofeng, Wei Sun, Adib Becker, Andy Morris, Martyn Pavier, Peter Flewitt, Michael Tierney, and Christopher Wales. “Thermal and Stress Analyses of a Novel Coated Steam Dual Pipe System for Use in Advanced Ultra-Supercritical Power Plant.” International Journal of Pressure Vessels and Piping 176 (September 1, 2019): 103933. https://doi.org/10.1016/j.ijpvp.2019.103933.

Konovalov, Dmytro, Mykola Radchenko, Halina Kobalava, Andrii Radchenko, Roman Radchenko, Victoria Kornienko, and Vitaliy Maksymov. “Research of Characteristics of the Flow Part of an Aerothermopressor for Gas Turbine Intercooling Air.” Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy 236, no. 4 (June 1, 2022): 634–46. https://doi.org/10.1177/09576509211057952.

Liang, Defu, Wenbo Shao, and Giovanni Zangari. “Selection of Phase Formation in Electroplated Ag-Cu Alloys.” Journal of The Electrochemical Society 163, no. 2 (November 19, 2015): D40. https://doi.org/10.1149/2.0651602jes.

Liu, H., B. Bellón, and J. LLorca. “Multiscale Modelling of the Morphology and Spatial Distribution of Θ′ Precipitates in Al-Cu Alloys.” Acta Materialia 132 (June 15, 2017): 611–26. https://doi.org/10.1016/j.actamat.2017.04.042.

Martín, Óscar, Pilar De Tiedra, and Manuel San-Juan. “Combined Effect of Resistance Spot Welding and Precipitation Hardening on Tensile Shear Load Bearing Capacity of A286 Superalloy.” Materials Science and Engineering: A 688 (March 14, 2017): 309–14. https://doi.org/10.1016/j.msea.2017.02.015.

Mehrabadi, Bahareh Alsadat Tavakoli, John W. Weidner, Brenda Garcia-Diaz, Michael Martinez-Rodriguez, Luke Olson, and Sirivatch Shimpalee. “Modeling the Effect of Cathodic Protection on Superalloys Inside High Temperature Molten Salt Systems.” Journal of The Electrochemical Society 164, no. 4 (February 24, 2017): C171. https://doi.org/10.1149/2.1461704jes.

Nababan, D.C. “Perilaku Oksidasi Isotermal Paduan 69,5Fe-14Ni-9Al-7,5 Cr Pada Temeperatur 800, 900, Dan 10000C.” Thesis, Institut Teknologi Bandung, 2017.

Osorio, Julián D., Deiby Maya, Augusto C. Barrios, Adrián Lopera, Freddy Jiménez, Juan M. Meza, Juan P. Hernández-Ortiz, and Alejandro Toro. “Correlations Between Microstructure and Mechanical Properties of Air Plasma-Sprayed Thermal Barrier Coatings Exposed to a High Temperature.” Journal of the American Ceramic Society 96, no. 12 (2013): 3901–7. https://doi.org/10.1111/jace.12621.

Qadri, S. I. A., G. A. Harmain, and M. F. Wani. “The Effect of Cutting Speed and Work Piece Hardness on Turning Performance of Nickel Based Super Alloy-718 Using Ceramic Cutting Inserts.” Engineering Research Express 2, no. 2 (May 2020): 025018. https://doi.org/10.1088/2631-8695/ab40f0.

Seifollahi, M., S. H. Razavi, Sh. Kheirandish, and S. M. Abbasi. “The Mechanism of η Phase Precipitation in A286 Superalloy During Heat Treatment.” Journal of Materials Engineering and Performance 22, no. 10 (October 1, 2013): 3063–69. https://doi.org/10.1007/s11665-013-0592-1.

Septianissa, Selly, Budi Prawara, Eddy Agus Basuki, Erie Martides, and Edy Riyanto. “Improving the Hot Corrosion Resistance of γ/γ’ in Fe-Ni Superalloy Coated with Cr3C2-20NiCr and NiCrAlY Using HVOF Thermal Spray Coating.” International Journal of Electrochemical Science 17, no. 12 (December 1, 2022): 221231. https://doi.org/10.20964/2022.12.27.

Stern, K. H. Metallurgical and Ceramic Protective Coatings. Springer Science & Business Media, 1996.

Sullivan, C. P., and Jr Donachie. “Microstructures And Mechanical Properties Of Iron-Base (-Containing) Superalloys.” Metals Eng. Quart. 11, no. 4 (January 1, 1971): 1–11.

Downloads

Abstract Views: 71, PDF downloads: 53

Published

2024-03-31

How to Cite

Chandrasari, A. Z., & Selly Septianissa. (2024). The Heat Treatment Process of Fe-Ni Superalloy for Power Plant Boiler Water Wall Tube Application. Indonesian Journal of Humanities and Social Sciences, 5(1), 417-428. https://doi.org/10.33367/ijhass.v5i1.5349